{"id":2466,"date":"2023-01-03T10:56:38","date_gmt":"2023-01-03T10:56:38","guid":{"rendered":"https:\/\/pontacol.com\/?page_id=2466"},"modified":"2024-04-09T11:21:56","modified_gmt":"2024-04-09T11:21:56","slug":"pontacol-technologie","status":"publish","type":"page","link":"https:\/\/pontacol.com\/en\/pontacol-technologie\/","title":{"rendered":"Adhesive Films &#8211; the Technology"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_section el_class=&#8221;top-page_section&#8221;][vc_row el_class=&#8221;top-page_row&#8221;][vc_column][vc_single_image image=&#8221;2088&#8243; img_size=&#8221;full&#8221; el_class=&#8221;top-page_image&#8221;][\/vc_column][\/vc_row][\/vc_section][vc_row][vc_column][vc_column_text]<\/p>\n<h1>Adhesive Films \u2013 the Technology<\/h1>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<strong>Film manufacture<\/strong><br \/>\nAdhesive Films are made by adding the ingredients (especially polymers and additives in pellets to extruders, where they are melted and thoroughly mixed as they are moved forward by the extruder screw. The resultant melt is distributed in the die such that it yields a film of the desired thickness when drawn off and cooled. The die determines the shape of the film: a slot die yields a flat film and an annular die is used to produce a blown film.[\/vc_column_text][vc_row_inner equal_height=&#8221;yes&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;2099&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_column_text]<em>Diagram of flat film extrusion.<\/em>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=&#8221;yes&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221;][vc_column_text]Flat film extrusion (see schematic diagram on the right) is ideal for coating customer\u2019s substrates because these act as carrier at the die. It can also be used to process tacky raw materials, in which case the coated substrate is a release carrier, such as siliconized paper. Pontacol produces coatings and flat films as mono or multilayer.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=&#8221;yes&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;2097&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_column_text]<em>Schematic structure of a 5-layer blown film die.<\/em>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=&#8221;yes&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;2101&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_column_text]<em>Diagram of blown film extrusion.<\/em>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=&#8221;yes&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221;][vc_column_text]Blown film (see schematic diagram, right) exits the die in tubular form and is cut to rolls of the desired width by knives. Maximum use of the parison circumference is obtained by subsequently cutting the wound tube at one side and opening it over a triangle. Pontacol can produce blown film in one, three and five layers.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_column_text]<strong>Technologies<\/strong>[\/vc_column_text][vc_column_text]<\/p>\n<table style=\"width: 100%;\">\n<tbody>\n<tr>\n<td>Flat film or sheet extrusion<\/td>\n<td>Mono<br \/>\nCoex<br \/>\nCoatings<\/td>\n<\/tr>\n<tr>\n<td>Blown film extrusion<\/td>\n<td>Mono<br \/>\nCoex<\/td>\n<\/tr>\n<tr>\n<td>Slit film extrusion<\/td>\n<td>Mono<br \/>\nCoex<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/vc_column_text][vc_column_text]<strong>Raw material classes<\/strong>[\/vc_column_text][vc_column_text]<\/p>\n<table style=\"width: 100%;\">\n<tbody>\n<tr>\n<td>Polyethylene, grafted<\/td>\n<td>PE, PE-LD, PE-LLD, PE-HD<\/td>\n<\/tr>\n<tr>\n<td>Polypropylene, grafted<\/td>\n<td>PP<\/td>\n<\/tr>\n<tr>\n<td>Ethylene copolymers<\/td>\n<td>EVA, EAA, ethylene terpolymers<\/td>\n<\/tr>\n<tr>\n<td>Copolyesters<\/td>\n<td>CoPES<\/td>\n<\/tr>\n<tr>\n<td>Copolyamides<\/td>\n<td>CoPA<\/td>\n<\/tr>\n<tr>\n<td>Thermoplastic polyurethanes<\/td>\n<td>TPU<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/vc_column_text][vc_column_text]A speciality of Pontacol is film slitting, in which we cut slits 4\u20138 mm in length into the film. This not only makes the film softer and air permeable, but also allows it to be heat-shrunk \u2013 which causes the slits to open (see diagram at the bottom right).[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<strong>Advantages of adhesive film technology<\/strong><\/p>\n<ul>\n<li>Clean, efficient, ecologically sound processing<\/li>\n<li>Slit films are air permeable, have a softer feel and are easier to process<\/li>\n<li>Blocking and non-blocking types can be produced<\/li>\n<li>Pre-tested quality<\/li>\n<li>Can be reactivated with heat (80\u2013180 \u00b0C) and pressure<\/li>\n<li>Bonded joint can be separated again by heat<\/li>\n<li>Long storage times possible<\/li>\n<li>Variable gauge and width<\/li>\n<li>Seals, protects or blocks reliably<\/li>\n<li>Uniform application of adhesive layer<\/li>\n<li>High level of automation at short cycle times<\/li>\n<li>Simple and inexpensive handling<\/li>\n<li>Hardly any cleaning; little scrap<\/li>\n<li>Processing of large surfaces combined with simple logistics<\/li>\n<li>End product has no known harmful effects<\/li>\n<li>Little or no odour<\/li>\n<li>No emission of harmful substances during processing<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_column_text]<strong>Advantages of multilayer films<\/strong><\/p>\n<ul>\n<li>Several production steps possible concurrently, e.g. bonding and finishing in one step<\/li>\n<li>Different adhesive properties in one step<\/li>\n<li>Reliable bond, even between incompatible substrates<\/li>\n<li>Opens scope for new combinations of materials<\/li>\n<li>Clean edges<\/li>\n<li>Enhanced surface finishes<\/li>\n<li>\u00a0Thermoformable in three dimensions<\/li>\n<li>Two layers in a single pass<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_column_text]<strong>Bonding applications<\/strong><\/p>\n<ul>\n<li>Textiles to each other, with leather or PUR and PE foam<\/li>\n<li>\u00a0Metals to each other, to foam or fabric<\/li>\n<li>Glassfibre fabric to plastic film<\/li>\n<li>Glassfibre laminate to foam<\/li>\n<li>PVC\/ABS to foam and textile<\/li>\n<li>Wood\/wood fibre products to numerous substrates<\/li>\n<li>All kinds of honeycomb to numerous substrates<\/li>\n<li>Chip bonding<\/li>\n<li>Seam sealing<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_row_inner equal_height=&#8221;yes&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;2493&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_column_text]<em>Multilayer films for multifunctional applications.<\/em>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=&#8221;yes&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;2110&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_column_text]<em>Shear modulus of typical adhesive films in function of temperature<\/em>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=&#8221;yes&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;2\/3&#8243;][vc_single_image image=&#8221;2505&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_column_text]<em>Opening of slit film.<\/em>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<strong>Processing forms<\/strong>[\/vc_column_text][vc_row_inner equal_height=&#8221;yes&#8221; content_placement=&#8221;top&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;2497&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;][\/vc_column_inner][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;2501&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=&#8221;yes&#8221; content_placement=&#8221;top&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;2489&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;][\/vc_column_inner][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;2485&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=&#8221;yes&#8221; content_placement=&#8221;top&#8221;][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;2487&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;][\/vc_column_inner][vc_column_inner el_class=&#8221;image_text_col&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;2491&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space][vc_column_text]<strong>Manufacturers of film processing equipment<\/strong><\/p>\n<p>Meyer-Maschinenbau in R\u00f6tz, Germany (<a href=\"http:\/\/www.meyer-machines.com\" target=\"_blank\" rel=\"noopener\">www.meyer-machines.com<\/a>)<\/p>\n<p>Klieverik Heli BV in Oldenzaal, Netherlands (<a href=\"http:\/\/www.klieverik.com\" target=\"_blank\" rel=\"noopener\">www.klieverik.com<\/a>)<\/p>\n<p>Reliant Machinery in Luton, UK (<a href=\"http:\/\/www.reliant-machinery.com\" target=\"_blank\" rel=\"noopener\">www.reliant-machinery.com<\/a>)<\/p>\n<p>Schott &amp; Meissner in Blaufelden, Germany (<a href=\"http:\/\/www.schott-meissner.de\" target=\"_blank\" rel=\"noopener\">www.schott-meissner.de<\/a>)<\/p>\n<p>Held Technologie GmbH in Trossingen, Germany (<a href=\"http:\/\/www.held-tech.de\" target=\"_blank\" rel=\"noopener\">www.held-tech.de<\/a>)<\/p>\n<p>IPCO Germany GmbH in Fellbach, Germany (<a href=\"http:\/\/www.ipco.com\" target=\"_blank\" rel=\"noopener\">www.ipco.com<\/a>)<\/p>\n<p>Monti Antonio S.p.A in Thiene, Italy (<a href=\"http:\/\/www.montiantonio.com\" target=\"_blank\" rel=\"noopener\">www.montiantonio.com<\/a>)<\/p>\n<p>Telconic Ultrasonics in Bronschhofen, Switzerland (<a href=\"http:\/\/www.telconic.com\" target=\"_blank\" rel=\"noopener\">www.telconic.com<\/a>)[\/vc_column_text][\/vc_column][\/vc_row][vc_row el_class=&#8221;btn-contact&#8221;][vc_column][vc_single_image image=&#8221;109&#8243; img_size=&#8221;full&#8221; el_class=&#8221;chat-icon&#8221;][vc_column_text]Contact us[\/vc_column_text][vc_single_image image=&#8221;110&#8243; img_size=&#8221;full&#8221; el_class=&#8221;arrow-icon&#8221;][vc_column_text el_class=&#8221;btn-link&#8221;]<a href=\"https:\/\/pontacol.com\/en\/contacts\/\">Link<\/a>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<p class=\"print-footer\">Pontacol AG<br \/>\nIndustriestrasse 18<br \/>\n3185 Schmitten, Switzerland<br \/>\nE-Mail: info@pontacol.com<\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_section el_class=&#8221;top-page_section&#8221;][vc_row el_class=&#8221;top-page_row&#8221;][vc_column][vc_single_image image=&#8221;2088&#8243; img_size=&#8221;full&#8221; el_class=&#8221;top-page_image&#8221;][\/vc_column][\/vc_row][\/vc_section][vc_row][vc_column][vc_column_text] Adhesive Films \u2013 the Technology [\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Film manufacture Adhesive Films are made by adding the ingredients (especially polymers and additives in pellets to extruders, where they are melted and thoroughly mixed as they are moved forward by the extruder screw. The resultant melt is distributed in the die such that [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"categories":[],"tags":[],"class_list":["post-2466","page","type-page","status-publish","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/pontacol.com\/en\/wp-json\/wp\/v2\/pages\/2466","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/pontacol.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/pontacol.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/pontacol.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/pontacol.com\/en\/wp-json\/wp\/v2\/comments?post=2466"}],"version-history":[{"count":37,"href":"https:\/\/pontacol.com\/en\/wp-json\/wp\/v2\/pages\/2466\/revisions"}],"predecessor-version":[{"id":4553,"href":"https:\/\/pontacol.com\/en\/wp-json\/wp\/v2\/pages\/2466\/revisions\/4553"}],"wp:attachment":[{"href":"https:\/\/pontacol.com\/en\/wp-json\/wp\/v2\/media?parent=2466"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pontacol.com\/en\/wp-json\/wp\/v2\/categories?post=2466"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pontacol.com\/en\/wp-json\/wp\/v2\/tags?post=2466"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}